Whiteboard Chemistry with Joe White

The Haber Process & NPK Fertilisers

Chemistry-only: making ammonia from nitrogen and hydrogen — with the Higher-tier rate-versus-yield trade-off — and turning it into NPK fertilisers.

AQA Specification Paper 2

The Haber Process T H

The Haber process manufactures ammonia (NH3), the starting point for nitrogen fertilisers. It’s a classic reversible reaction run at carefully chosen compromise conditions — and explaining why those conditions are used is Higher-tier gold dust.

N₂ H₂ COMPRESSOR ≈ 200 atm REACTOR iron catalyst ≈ 450°C CONDENSER ≈ −40°C N₂ + 3H₂ ⇌ 2NH₃ unreacted N₂ + H₂ recycled NH₃ (liquid) run off & collected

N₂ comes from the air; H₂ from natural gas (methane).

Cooled to ≈ −40 °C, so only ammonia condenses: NH₃ b.p. −33 °C → liquid N₂ b.p. −196 °C → gas H₂ b.p. −253 °C → gas

✅ The essentials (all tiers)
  • Raw materials: nitrogen from the air; hydrogen from natural gas (methane).
  • Conditions: iron catalyst, about 450 °C, about 200 atmospheres.
  • The reaction is reversible: N2(g) + 3H2(g) ⇌ 2NH3(g).
  • Separation: on cooling, the ammonia liquefies (it has a higher boiling point) and is removed; the unreacted N2 and H2 are recycled.
✅ Explaining the conditions — the compromises H

The forward reaction is exothermic and goes from 4 gas molecules to 2. So:

  • Temperature (450 °C). A lower temperature would give a higher yield (equilibrium shifts to the exothermic forward reaction) but the rate would be too slow. 450 °C is a compromise — a reasonable yield produced at a reasonable rate.
  • Pressure (200 atm). A higher pressure gives a higher yield (equilibrium shifts to the side with fewer gas molecules) but very high pressures are expensive and dangerous. 200 atm is a compromise between yield and cost/safety.
  • Iron catalyst. Speeds up the reaction so equilibrium is reached faster, but does not change the position of equilibrium (the yield). It lets a good rate be achieved at the lower, cheaper temperature.

Find the compromise — rate vs yield

Change the temperature and pressure and watch the yield of ammonia and the rate of reaction respond. There is no setting that wins on both — that is why the industrial conditions are a compromise.

N2(g) + 3H2(g) ⇌ 2NH3(g)  ·  forward is exothermic, 4 gas molecules → 2

0255075100 100200300400500600 Temperature (°C) Yield of NH₃ (%) compromise
Yield
24
% NH₃
Rate of reactionmoderate
Plant cost & dangermoderate
Temperature450 °C
Pressure200 atm

⚠️ Common mistakes
  • Forgetting it’s reversible. Use the ⇌ sign — not all the N2 and H2 turn into ammonia in one pass, which is why the gases are recycled.
  • Why ammonia is removed by cooling. Ammonia has a higher boiling point than N2 and H2, so it condenses to a liquid while they stay gases.
  • The catalyst doesn’t change the yield — it only makes equilibrium arrive faster.
🧪 Exam-style questions
Q1 [2 marks]

Name the source of the nitrogen and the source of the hydrogen used in the Haber process.

Show answer
  • Nitrogen comes from the air. 1 mark
  • Hydrogen comes from natural gas (methane). 1 mark
Q2 [2 marks]

Which conditions are used in the Haber process? Tick (✓) one box.

Q3 [1 mark]

The reaction mixture is cooled so that only the ammonia condenses. Why does only the ammonia condense? Tick (✓) one box.

Q4 [1 mark]

What happens to the unreacted nitrogen and hydrogen? Tick (✓) one box.

Q5 [3 marks] H

A lower temperature would increase the yield of ammonia. Explain why a temperature of about 450 °C is used in the Haber process instead.

Show answer
  • The forward reaction is exothermic, so a lower temperature shifts the equilibrium to the right, giving a higher yield of ammonia. 1 mark
  • But at a lower temperature the rate of reaction is too slow, so equilibrium is reached too slowly to be economic. 1 mark
  • So 450 °C is a compromise — a reasonable yield obtained at a reasonable rate. 1 mark
Q6 [1 mark] H

What is the effect of the iron catalyst on the yield of ammonia? Tick (✓) one box.

NPK Fertilisers T

The ammonia from the Haber process feeds into fertilisers — the products that keep farm soils productive. NPK fertilisers supply the three elements plants need most: nitrogen (N), phosphorus (P) and potassium (K).

✅ What NPK fertilisers are
  • They contain compounds of nitrogen, phosphorus and potassium, used to improve agricultural productivity.
  • An NPK fertiliser is a formulation — a mixture of salts blended to give the right percentage of each element.
  • The compounds must be water-soluble so plants can absorb the ions through their roots: ammonium (NH4+) and nitrate (NO3) for nitrogen, phosphate (PO43–) for phosphorus, and potassium ions (K+).
✅ Making fertilisers from ammonia

Ammonia is the key building block:

  • Ammonia is an alkali, so it neutralises acids to make ammonium salts (C4). With nitric acid it makes the important fertiliser ammonium nitrate:

    NH3 + HNO3 → NH4NO3

  • Ammonia can also be oxidised to make nitric acid (the source of the nitrate).
  • Lab vs industrial: in the lab, a chemist makes a pure batch by titrating ammonia with acid (C4); industrially it’s a large-scale, continuous integrated process producing huge quantities.
✅ Phosphorus from phosphate rock

Potassium chloride, potassium sulfate and phosphate rock are obtained by mining. Phosphate rock is insoluble, so it can’t be used directly — it’s treated with acid to make soluble salts:

Treat phosphate rock with…Products
nitric acidphosphoric acid + calcium nitrate
sulfuric acidsingle superphosphate (calcium phosphate + calcium sulfate)
phosphoric acidtriple superphosphate (calcium phosphate)
⚠️ Watch out
  • An NPK fertiliser is a formulation (a mixture) — not a single compound.
  • Fertiliser compounds must be soluble, or the plant can’t take them up — which is exactly why insoluble phosphate rock has to be reacted with acid first.
  • Lab vs industry: the lab method (titration) makes small, pure batches; industry runs a continuous, large-scale process.
🧪 Exam-style questions
Q1 [1 mark]

State the three elements that the letters N, P and K stand for in an NPK fertiliser.

Show answer

Nitrogen (N), phosphorus (P) and potassium (K) — the three elements plants need most. 1 mark

Q2 [1 mark]

Ammonia reacts with nitric acid to make an important fertiliser. Name this fertiliser.

Show answer

Ammonium nitrate. 1 mark (NH3 + HNO3 → NH4NO3, a key nitrogen fertiliser.)

Q3 [1 mark]

Why must the compounds in a fertiliser be soluble in water? Tick (✓) one box.

Q4 [1 mark]

Phosphate rock is reacted with sulfuric acid. What is the product called? Tick (✓) one box.

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Using resources rewards breadth and precise application: potable water distinguished from pure water, the stages of water and sewage treatment sequenced correctly, the Haber process’s compromise conditions explained through equilibrium, and life cycle assessments and recycling evaluated with balanced, justified judgements. If you’d like personalised support on this or any GCSE topic, I work with a small number of students each year. Lessons cover exam technique, marked written work and revision planning, built around your specification.

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